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Originally Posted by Guardian
Dremel tool would need an awful long bit. Sanding will take forever. With the xacto knife taped to a rod method you scratch or score (not cut) the base of that plastic ridge... it took only 10 passes or so. Then use long needlenose pliers to snap it off. You could try a screw driver at that point to push it over, wiggle it one way then the other to weaken it. I did the whole mod in a couple of hours including removing the fuse.
p.s. - I chose the "J" mod so I could stick with NiCd's. I am sure the rate of fire is worth the effort!
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AARRGhhhhh!!!
The dremel tool is used to cut a notch IN THE SCREWDRIVER!
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Set the notch over the ridge and twist the screwdriver to bust out the flange.
If you don't have a dremel, a hacksaw blade should be able to cut your notch. If you're really in a bind, pay for shipping both ways, and I'll ship my modified screwdriver to you. I'm located in Toronto.
The notched screwdriver has to be the easiest way to clear out the flange. IRC some P90 owners bust the halves apart to get at this flange, but I feel it's a pretty messy way to get into there.